Belt-driven spindles with flanged cartridges are commonly used in CNC machining operations, where precision and speed are critical. They offer high torque and can achieve high speeds with relatively low noise levels. The flanged cartridge design provides increased rigidity and stability, resulting in improved accuracy and surface finish quality.
Belt-driven spindles with flanged cartridges are also relatively easy to maintain and repair. Proper selection and maintenance of a belt-driven spindle with a flanged cartridge can help ensure optimal performance and longer spindle life.
| PART NUMBER | HOUSING SIZE (O.D.) | TOOL TYPE | DRAWING | REFERENCE | BEARING SIZE | TOOL SIZE | MAX SPEED (RPM) | INCLUDES DRIVE PACKAGE | MOTOR FRAME |
|---|---|---|---|---|---|---|---|---|---|
| BD040-F-110-B | 110mm | STRAIGHT PILOT | E188130 | F040-030B | 40/30 | 25.000 mm PILOT | 19,500 | NO | – |
| BD040-F-110-M | 110mm | MILLING TAPER | E188240 | F040-030M | 40/30 | #30 TAPER | 19,500 | NO | – |
| BD040-F-110-G | 110mm | GRINDING-CW | E188340 | F040-030G-CW | 40/30 | 1.000″ GAGE | 19,500 | NO | – |
| BD040-F-110-G | 110mm | GRINDING-CCW | E190070 | F040-030G-CCW | 40/30 | 1.000″ GAGE | 19,500 | NO | – |
| BD050-F-120-B | 120mm | STRAIGHT PILOT | E188140 | F050-040B | 50/40 | 25.000 mm PILOT | 16,500 | NO | – |
| BD050-F-120-M | 120mm | MILLING TAPER-30 | E188250 | F050-040M-30 | 50/40 | #30 TAPER | 16,500 | NO | – |
| BD050-F-120-M | 120mm | MILLING TAPER-40 | E195350 | F050-040M-40 | 50/40 | #40 TAPER | 16,500 | NO | – |
| BD050-F-120-G | 120mm | GRINDING | E188350 | F050-040G | 50/40 | 1.625″ GAGE | 16,500 | NO | – |
| BD060-F-120-M | 120mm | MILLING TAPER | 505A050 | 505A050 | 60mm | BT40 | 12,000 | NO | – |
| BD060-F-120-M | 120mm | MILLING TAPER | 551A_10K_STD_SERIES | 551A100 | 60mm | BT40 | 10,000 | NO | – |
| BD060-F-120-M | 120mm | MILLING TAPER | 551A_10K_STD_SERIES | 551A120 | 60mm | CAT40 | 10,000 | NO | – |
| BD060-F-120-M | 120mm | MILLING TAPER | 551A_10K_STD_SERIES | 551A140 | 60mm | DIN40 | 10,000 | NO | – |
| BD060-F-120-M | 120mm | MILLING TAPER | 551A_10K_STD_SERIES | 551A160 | 60mm | MAZAK BT40 | 10,000 | NO | – |
| BD060-F-135-B | 135mm | STRAIGHT PILOT | E188150 | F060-050B | 60/50 | 50.000 mm PILOT | 13,500 | NO | – |
| BD060-F-135-M | 135mm | MILLING TAPER | E188260 | F060-050M | 60/50 | #40 TAPER | 13,500 | NO | – |
| BD060-F-135-G | 135mm | GRINDING | E188360 | F060-050G | 60/50 | 2.250″ GAGE | 13,500 | NO | – |
| BD070-F-150-B | 150mm | STRAIGHT PILOT | E188170 | F070-060B | 70/60 | 50.000 mm PILOT | 12,000 | NO | – |
| BD070-F-150-M | 150mm | MILLING TAPER | E188270 | F070-060M | 70/60 | #40 TAPER | 12,000 | NO | – |
| BD070-F-150-G | 150mm | GRINDING | E188370 | F070-060G | 70/60 | 2.625″ GAGE | 12,000 | NO | – |
| BD070-F-150-M | 150mm | MILLING TAPER | 538A070 | 538A070 | 70mm | BT40 | 8,000 | NO | – |
| BD080-F-165-B | 165mm | STRAIGHT PILOT | E188180 | F080-070B | 80/70 | 50.000 mm PILOT | 10,500 | NO | – |
| BD080-F-165-M | 165mm | MILLING TAPER | E188280 | F080-070M | 80/70 | #50 TAPER | 10,500 | NO | – |
| BD080-F-165-G | 165mm | GRINDING | E188380 | F080-070G | 80/70 | 3.000″ GAGE | 10,500 | NO | – |
| BD080-F-170-T | 170mm | TURNING | 315A000 | 315A000 | 80mm | A2-5 | 6,000 | NO | – |
| BD100-F-190-M | 190mm | MILLING TAPER | 536A020 | 536A020 | 100mm | BT50 | 6,000 | NO | – |
| BD090-F-195-B | 195mm | STRAIGHT PILOT | E188190 | F090-080B | 90/80 | 50.000 mm PILOT | 9,000 | NO | – |
| BD090-F-195-M | 195mm | MILLING TAPER | E188290 | F090-080M | 90/80 | #50 TAPER | 9,000 | NO | – |
| BD090-F-195-G | 195mm | GRINDING | E188390 | F090-080G | 90/80 | 3.750″ GAGE | 9,000 | NO | – |
| BD100-F-200-T | 200mm | TURNING | 317A000 | 317A000 | 100mm | A2-6 | 4,000 | NO | – |
| BD100-F-205-B | 205mm | STRAIGHT PILOT | E188200 | F100-085B | 100/85 | 75.000 mm PILOT | 8,250 | NO | – |
| BD100-F-205-M | 205mm | MILLING TAPER | E188300 | F100-085M | 100/85 | #50 TAPER | 8,250 | NO | – |
| BD100-F-205-G | 205mm | GRINDING | E188400 | F100-085G | 100/85 | 3.750″ GAGE | 8,250 | NO | – |
| BD120-F-235-B | 235mm | STRAIGHT PILOT | E188210 | F120-100B | 120/100 | 75.000 mm PILOT | 6,500 | NO | – |
| BD120-F-235-M | 235mm | MILLING TAPER | E188310 | F120-100M | 120/100 | #50 TAPER | 6,500 | NO | – |
| BD120-F-235-G | 235mm | GRINDING | E188410 | F120-100G | 120/100 | 4.500″ GAGE | 6,500 | NO | – |
| BD130-F-260-T | 260mm | TURNING | 318A000 | 318A000 | 130mm | A2-8 | 3,500 | NO | – |
| BD130-F-270-T | 270mm | TURNING | 337A000 | 337A000 | 130mm | A2-8 | 3,000 | NO | – |
| BD150-F-280-B | 280mm | STRAIGHT PILOT | E188220 | F150-120B | 150/120 | 100.000 mm PILOT | 5,300 | NO | – |
| BD150-F-280-M | 280mm | MILLING TAPER | E188320 | F150-120M | 150/120 | #50 TAPER | 5,300 | NO | – |
| BD150-F-280-G | 280mm | GRINDING | E188420 | F150-120G | 150/120 | 4.500″ GAGE | 5,300 | NO | – |
| BD160-F-286-T | 286mm | TURNING | 330A000 | 330A000 | 160mm | A2-11 | 2,800 | NO | – |
| BD200-F-365-B | 365mm | STRAIGHT PILOT | E188230 | F200-150B | 200/150 | 100.000 mm PILOT | 3,900 | NO | – |
| BD200-F-365-M | 365mm | MILLING TAPER | E188330 | F200-150M | 200/150 | #50 TAPER | 3,900 | NO | – |
| BD200-F-365-G | 365mm | GRINDING | E188440 | F200-150G | 200/150 | 4.500″ GAGE | 3,900 | NO | – |
| BD240-F-400-T | 400mm | TURNING | 331A001 | 331A000 | 240mm | A2-15 | 1,600 | NO | – |
| BD200-F-400-T | 400mm | TURNING | 341A021 | 341A021 | 200mm | A2-15 | 1,500 | NO | – |
A flanged cartridge creates a more expansive surface area, helping to distribute forces and loads more evenly. This attribute helps to reduce deformation by minimizing localized stress. The ability to spread the load across the wider flange is also crucial in high-vibration environments, contributing to a longer cartridge life span.
Additionally, the flanged design provides a fixed mounting point for the cartridge, improving structural stability and precision. There is also less likelihood of deflection or misalignment under heavy loads, which increases durability. Moreover, the flange’s rigid connection allows the cartridge to provide better radial and axial support.
These high-performance flanged cartridge spindles offer a simplified mounting process. The clear and stable surface ensures easier spindle alignment during installation. Most flanges contain pre-drilled holes that allow bolt-on attachment without requiring additional support structures. The fast setup also ensures rapid spindle deployment.
Flanged cartridge belt drive spindles are also easy to maintain. Replacing a worn or damaged belt is a straightforward process that maintenance technicians typically can perform without disassembling or removing the spindle. Most flanged cartridges have easily accessible lubrication points for quick, convenient service.
A belt-driven spindle with a flange cartridge features a compact design that offers numerous space-saving attributes:
Industrial belt drive spindles with flanged cartridges can maximize power transmission. High-quality belts installed by Setco reduce slippage and provide a smoother transmission, improving performance and reducing wear and tear on the motor and spindle.
Because the belt drive makes it easy to adjust the speed ratio by altering the pulley size, it’s possible to hone a flange cartridge system to ensure the appropriate speed-torque balance. This flexibility maximizes power usage efficiency and performance in various operating environments.
Flanged cartridges offer a versatile solution. They’re compatible with a wide range of belt drive systems and products, enabling their use with numerous leading CNC machine brands.
At Setco, we can provide high-quality flanged cartridge belt drive spindles for any CNC machining environment. As a leading machine tools and precision components innovator since 1912, we can deliver a custom solution that meets unique manufacturing requirements.
We are a technical leader in design, production, and service for precision spindles. Over 325,000 of our new and rebuilt spindles are in the field, serving various industries. With our multiple global locations, we service spindles of over 350 brands.
Learn more about flanged cartridge belt drive spindles from Setco, and complete our Product Application form.
